WPC Foam Sheet

WPC Foam Sheets by Prime Flooring offer the perfect balance of strength, stability, and versatility, making them an ideal material for both interior and semi-exterior applications. WPC (Wood Plastic Composite) Foam Sheets are made from a blend of natural wood fibers and thermoplastic polymers, extruded into rigid yet lightweight boards with a smooth, matte finish.

These sheets are highly durable, moisture-resistant, and easy to maintain, making them a popular choice for flooring, wall cladding, and decorative features. Their superior performance ensures long-lasting functionality and aesthetic appeal.

These sheets are moisture-proof, termite-resistant, and offer exceptional durability against everyday wear and tear. With a fine cellular structure and high screw-holding capacity, WPC Foam Sheets serve as a high-performance alternative to traditional plywood, MDF, and PVC boards.

Whether you’re designing furniture, modular kitchens, false ceilings, or wall cladding, Prime Flooring’s WPC Foam Sheets provide the aesthetic flexibility and structural reliability demanded by modern carpenters, architects, and builders.

Features:

Wood-Plastic Composition: Combines the strength of plastic with the workability of wood.
Smooth Matte Surface: Easy to paint, laminate, or print on directly.
Waterproof & Moisture-Resistant: Ideal for wet areas such as kitchens and bathrooms.
Termite & Borer Proof: Inorganic nature resists pests and fungal growth.
Lead-Free & Non-Toxic: Safe for home and commercial use.
High Screw Holding Capacity: Supports nails, screws, hinges, and hardware installations without cracking.

Advantages:

Eco-Friendly: Manufactured using recycled wood and plastics, reducing environmental impact.
No Swelling or Warping: Performs well in humid and high-moisture conditions.
UV & Chemical Resistant: Suitable for light outdoor or semi-external use.
Low Maintenance: No polishing, sealing, or anti-termite treatment required.
Easy to Cut and Shape: Compatible with traditional woodworking tools.
Cost-Effective: Long-term durability reduces replacement and repair costs.

Applications:

Modular Furniture: Cabinets, wardrobes, bookshelves, vanity units.
Interior Decoration: Wall panels, false ceilings, designer partitions.
Commercial Interiors: Office furniture, signage, reception desks.
Wet Area Fitments: Kitchen shutters, bathroom vanities, wash counters.
Display & Advertising: Digital printing boards, exhibition panels, POP displays.
CNC & Laser Work: Decorative carving and engravings for interior detailing.

Product Name: WPC Foam Sheet – [e.g., Classic White or Matte Grey]
Material Composition: Wood Fiber (PVC-compatible) + Thermoplastics + Additives
Available Thicknesses: 5 mm, 6 mm, 8 mm, 12 mm, 15 mm, 18 mm, 25 mm
Standard Sizes: 1220 mm x 2440 mm (4 ft x 8 ft)
Density: 0.45 to 0.75 g/cm³ (customisable depending on application)
Surface Finish: Matte / Glossy / Laminated (optional)
Color Options: White, Grey, Brown, Black (can be customized)
Screw Holding Strength: ≥ 500 N
Water Absorption: < 1%
Fire Retardant Rating: Optional FR grade available
Bending Strength: ≥ 15 MPa
Tensile Strength: ≥ 12 MPa
Formaldehyde Emission: E0 (Environmentally safe)
Workability: Compatible with cutting, nailing, drilling, screwing, sanding, painting, and routing

Preparation:

Surface Preparation: Ensure the supporting framework is dry, level, and firm.
Sheet Conditioning: Acclimate sheets at installation site temperature for 24 hours.
Tool Compatibility: Use conventional woodworking tools (circular saws, routers, drills).

Fixing Guidelines:

Cutting: Mark lines using pencil and cut with a fine-toothed saw or CNC router.
Screwing/Nailing: Pre-drill where required. Use self-tapping screws or wood screws.
Joining: Sheets can be joined using PVC solvent cement or WPC-compatible adhesives.
Laminating or Coating: Clean the surface before applying laminate, membrane foil, or paint. Sand lightly for better adhesion.

Important Notes:

For wall-mounted fixtures, ensure proper reinforcement.
Always wear protective gear (goggles, gloves) during machining.
Avoid using near high-heat sources unless specified as heat-resistant.

Routine Cleaning:

Dusting: Wipe with a dry microfiber cloth or duster.
Stain Removal: Use mild soap water and a soft cloth to remove marks or fingerprints.
Avoid: Do not use abrasive pads or harsh chemicals.

Surface Protection:

For high-use surfaces, apply a protective laminate or UV coat.
Avoid dragging sharp or heavy objects directly across sheet surface.

Repair & Touch-up:

Minor dents or scratches can be filled using epoxy or putty and re-painted or re-laminated.
Edge chipping can be covered with PVC edge bands or aluminium profiles.

Long-Term Tips: