WPC 3 Layer Sheet

WPC 3 Layer Sheets by Prime Flooring are a premium-grade solution designed for strength, aesthetics, and multi-functional use. These sheets are constructed with a unique tri-layer composition: two outer layers of high-density WPC for surface durability and finish, and a specially engineered core layer that enhances structural integrity and flexibility.

Offering superior resistance to wear, moisture, and temperature fluctuations, WPC 3 Layer Sheets are ideal for both interior and exterior applications. Their versatile design allows them to be used in flooring, wall panels, and furniture.

WPC 3 Layer Sheets by Prime Flooring are a premium-grade solution designed for strength, aesthetics, and multi-functional use. These sheets are constructed with a unique tri-layer composition: two outer layers of high-density WPC for surface durability and finish, and a specially engineered core layer that enhances structural integrity and flexibility.

This sandwich design not only improves impact resistance and rigidity but also makes the sheet suitable for more demanding applications compared to single-layer WPC boards. Offering superior dimensional stability, termite resistance, and weather tolerance, Prime Flooring’s WPC 3 Layer Sheets are ideal for furniture making, interior partitions, digital printing, and exterior-grade panels.

Whether you’re looking for performance under pressure or long-term reliability, these advanced composite sheets meet the challenge with style and sustainability.

Features:

  • 3-Layer Construction: Dual outer layers for protection and a robust inner core for strength.
  • Surface Uniformity: Smooth, high-finish surfaces ready for lamination, paint, or UV printing.
  • Enhanced Durability: Greater resistance to bending, deformation, and surface impact.
  • Moisture-Proof & Termite-Proof: Suitable for use in kitchens, bathrooms, and damp environments.
  • UV & Weather Resistant: Select variants available for semi-outdoor and exterior use.
  • Fire Retardant Options: Available with FR treatment for fire-sensitive installations.

Advantages:

  • Superior Rigidity: Less prone to warping under load or humidity fluctuations.
  • Better Workability: Holds screws and nails more effectively than single-layer sheets.
  • Multi-Layer Bonding: Reduces risk of delamination or surface peeling over time.
  • Eco-Friendly Manufacturing: Made using recycled wood and thermoplastic composites.
  • Easy to Process: Can be cut, routed, engraved, or CNC carved with standard tools.

Applications:

  • Interior Furniture: Modular kitchen cabinets, wardrobes, TV units, bathroom vanities.
  • Wall Cladding & Ceilings: Both decorative and structural usage.
  • Commercial Fit-outs: Retail counters, display boards, restaurant partitions.
  • Digital Printing & Signage: Suitable for UV printing and vinyl pasting.
  • Outdoor Use (with UV-coated variant): Garden fencing, exterior facades, signage boards.
  • CNC Carving Projects: For customized designer panels and decor elements.
  • Product Name: WPC 3 Layer Sheet – e.g., Premium White, Textured Grey
  • Material Composition: Wood Fiber + Thermoplastic Resin + Additives (Multi-Layer)
  • Core Type: High-density closed-cell foam or reinforced composite (depending on variant)
  • Construction: Sandwich Structure – Outer WPC Skins + Inner Composite Core
  • Available Thicknesses: 5 mm, 8 mm, 12 mm, 15 mm, 18 mm, 25 mm
  • Standard Sizes: 1220 mm x 2440 mm (4’ x 8’) | Custom sizes available
  • Density: 0.55–0.75 g/cm³
  • Color Options: White, Off-White, Grey, Woodgrain (custom finishes on request)
  • Surface Finish: Matte / Gloss / Textured / Printable
  • Screw Holding Strength: ≥ 600 N (approx.)
  • Water Absorption: < 0.5%
  • UV Resistance: Optional UV-coated grade available
  • Fire Retardancy: FR Grade available (meets B1 standards)
  • Tool Compatibility: Suitable for CNC, laser routing, drilling, and engraving
  • Workability: Nailable, screwable, glueable, and printable

Preparation:

  • Acclimatization: Store sheets at ambient room temperature for 24 hours before use.
  • Cutting Tools: Use fine-tooth saws, routers, or CNC machines for precision.
  • Surface Cleaning: Ensure the sheet is dust-free before any surface treatment.

Fixing & Joining:

  • Screws/Nails: Pre-drill for thick screws. High screw-holding capacity supports heavy hardware.
  • Adhesives: Use WPC-compatible adhesives or solvent-based glues for bonding.
  • Lamination: Clean and sand lightly before applying decorative laminates or foils.
  • Printing/Graphics: Clean thoroughly before UV or vinyl printing.

Usage Tips:

  • Use edge-banding or aluminum trims for a finished look in visible areas.
  • Leave minimal expansion gaps in panel joints if used in humid or outdoor environments.
  • Avoid use near direct flame or heat sources unless FR grade is selected.

Cleaning:

  • Routine Wipe Down: Use a soft cloth or sponge with water or mild soap solution.
  • Stain Removal: Avoid harsh chemicals; use diluted cleaning agents for persistent marks.
  • Dry Immediately: Especially after cleaning, to preserve the surface finish.

Surface Protection:

  • Avoid abrasive pads, sharp tools, or solvents on printed or laminated surfaces.
  • Use bumpers and rubber buffers under hardware fittings to prevent dents.

Handling & Storage:

  • Store sheets flat in a dry, shaded space.
  • Do not stack heavy items over sheets to prevent bending.
  • Protect edges during transport and machining.

Longevity Tips:

  • Re-polish or laminate surface as needed after prolonged use.
  • For outdoor installations, choose UV-coated variants and avoid extreme weather exposure.
  • Periodic cleaning with soft cloth helps maintain original appearance and hygiene.

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